After rough cutting the paddle tip, I clamp on a router pattern and use a flush trimming bit to shape the paddle tip to exactly the pattern.

The I clamp on a mold that is prepared for each blade shape, and fill the void with epoxy thickened with milled cotton fiber. I pigment the epoxy blade because everyone knows that black goes well with everything...

A close up of the casting. After the mold is removed I am ready to shape the paddle blade. After the shaping is done, I cut a slot across the paddle tip, right down the middle of the blade, and insert a plate of fiberglass. This holds the whole tip together should the wood ever start to split.
1 comment:
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